controls are our passion

Exotronic GmbH

CNC processing

Exotronic GmbH has an HSC milling machine (High Speed Cutting) to process non-ferrous metals and hi-tech materials at high speeds. A special feature of our CNC milling machine is the integrated minimum quantity cooling lubrication system. The workpiece is cooled and lubricated with pure ethanol so that it doesn’t need to be cleaned after processing. The blank can also be mechanically clamped or fixed in place with a vacuum plate. A high-precision 3D sensor allows automatic positioning over hole centres or workpiece edges and allows for measurement along the Z axis.

The machine is an integral part of moving development projects into serial production. To increase its use, we also now offer contract production of milled parts. Send us the CAD data and we’ll draw up a quote for you.


Plastic

Whether acrylic strip lights, retroactively given a diffuse appearance through glass bead blasting, or a composite material, which is ideal for making control panels, we have a large range of raw materials in stock. We’ll also be happy to provide advice and support during construction.

Reusable packagingfoam

In order to reduce packaging costs for larger serial products and thereby generate less packaging waste, we have been using reusable packaging for a few years. For delicate productssuch as control panels for the cockpitwe use foam that is modified by CNC processing so that components are optimally fixed in place and protected. They are nevertheless easy to remove.

Processing extruded profiles

We construct specific clamping devices for processing extruded profiles so that the blanks can be clamped and changed quickly.

The accompanying casing is for a high-voltage control unit. It is fully stripped and processed from three sides. Threads of M3 to M25 are inserted and all the edges are automatically deburred.

Aluminium casing

In order to provide industrial measuring technology with sufficient protection against the tough conditions in which they are used, we mill an appropriate case for each application. Plastics are also used so that acrylic light guides can visually signal the function being used.

We can offer you a wide range of options for the surface finish. From simple anodising through to hard coating. We’ll be happy to advise you.

Brass contacts

We’re often faced with the task of manufacturing prototype parts for flat contacts or contact rails before costly and time-consuming die cutting tools can be ordered. The size of the parts is not important here. We can even produce 3-mm elements using special clamping technology.

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